PROJECT 5.
Making a Chainsaw Horse
(This page)
Why Use a Chainsaw?
If you always purchase your turning blanks ready
prepared or simply use purchased wooden boards
seasoned and already cut to size, then you probably
don't need a chainsaw. If, on the other hand, you
obtain unseasoned timber from tree surgeons or obtain
un-cut green timber from other sources then you will
almost certainly need a chainsaw to cut the timber
into manageable sizes which are then small enough for
further more accurate trimming using a bandsaw or
tablesaw. The maximum cutting depth of my
Record Power BS300 bandsaw is 190mm
(about 7½ inches), so a chainsaw is essential
for cutting larger stock.
Petrol or Electric chainsaw?
Traditionally chainsaws have always been petrol
powered but now there are a growing number of good
electrically powered (and even battery powered)
models on the market. If the intention is to use the
saw wholly for trimming timber and NOT for
serious tree felling, then in my view the electric
saws are by far the best option. They are quieter,
and no smelly & messy petrol to deal with. For
your own safety, do buy a good quality model
manufactured by a recognised chainsaw manufacturer
such as Alko, Bosch, Makita, Oregon, Ryobi
or Stihl to name a few. There are some
chainsaws for sale which are cheap & cheerful but
also potentially lethal due to poor construction.
Try Before you Buy?
After acquiring a large cherry log from a tree
surgeon felling a tree on our estate, I decided that
I would need to use a chainsaw to prepare some
turning blanks from it. I hired a Bosch
electric chainsaw from a local tool hire company
(sensibly they would not hire a petrol chainsaw to a
novice). This enabled me to process the Cherry. The
cost of hiring for a day was almost as much as
purchasing a new electric chainsaw and, having
realised how essential a chainsaw is in converting
green timber, I decided to purchase one. As I was
very pleased with the performance of the
Bosch machine and it was also
recommended by members of my woodturning club, I
decided to purchase the same model which was a
Bosch AKE 40-19 S.
More on Electric Chainsaws.
Electric chainsaws are not as powerful as their
petrol driven relatives. 2,400 watts is about the
maximum which can be safely powered from a domestic
mains supply plug and socket. The maximum cutting
length of the guide bar is usually about 40cm (16
inches). A few of the most powerful electric saws
come with a 45cm (18 inch) guide bar. These electric
saws are aimed at the home/occasional user market and
are not designed for commercial or intensive tree
felling work. The chains are smaller and thinner,
driven by sprockets with 6-7 teeth, thereby
maximising the torque delivered by the electric
motor.
My Bosch AKE 40-19 S Electric Chainsaw (purchased in September 2009), is rated at 1900 Watt, has a bar (cutting) length of 40 cm. The gauge of the chain is the width of the drive links, and is dictated by the gauge of the bar on which it is to be run. Usual gauges for electric chainsaws are 0.043" (1.1mm) to 0.050" (1.3 mm). Chain and bar gauge must match; a chain that is too large will not fit, one that is too small will fall sideways and cut poorly. Pitch The pitch of the chain is the average distance between two rivets. As the distance between rivets varies, the pitch can be measured by measuring between three rivets and dividing this distance by two. Typical pitches are 0.325", ⅜" (0.375) and 0.404". ¾" is used for harvester applications, and very rarely for handheld cutting. The pitch of the chain must match the drive sprocket, and the nose sprocket (if fitted). Sprocket and rim can be in one unit or separated. Length A chain loop must be of an appropriate length in order to run safely. This is described by the number of drive links. This number is determined by the length and type of bar, the sprocket size and the overall configuration of the saw. For replacement purposes, simply count the drive links on the old chain. Life time of a chain The teeth of a chain come with a certain length. Wear and sharpening cause the teeth to become shorter. End-of-life is reached when the top of the head is too short. Interval between sharpenings A saw chain must be sharpened when the saw starts to vibrate or poorly cuts. The operator can easily feel the vibrations in the handles and the engine runs harder while cutting. Identification of the chain The length, gauge and number of drive links is punched on the side of the saw bar. This information can be found near the saw head. Since the saw bar should be turned 180 degrees between sharpenings, the punched information can be towards the saw power head or outside. Identification of a suitable chain Consult the saw's manual to determine which chain/bar combinations are compatible with the saw. A given saw will usually accept a number of different bars and chains. Specialised chains
Essential additional equipment
Chainsaw Horse
This saw horse is fairly compact but can handle
moderately large tree trunk sections and irregularly
shaped pieces of timber. The design is not mine but
by Richard Stapley and originally appeared
several years ago on his Laymar Crafts website before
subsequent removal when that site was re-designed a
few years ago.
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